Products

JS500 Concrete Mixer Wear Parts Liner Set

Concrete Mixer Wear Parts Liner for JS500

SANY JS500 concrete mixer spare parts wear-resistant liners are crafted from high-chromium alloys and hardened through advanced heat treatment process, these precision- cast liners are designed to perfectly match OEM dimensions and functionality, while outperforming factory parts in abrasion resistance and operational reliability.

Brand:
SANY
Order(MOQ):
1000kg
Goods Stock:
1000
Payment:
T/T, L/C, Paypal, Western Union
Market Price:
$1.8
Price:
$1.7/1000kg
Price Range:
5000 - 10000/$1.6
Price Range:
1000 - 5000/$1.65
Product Origin:
Anhui
Color:
Customized
Shipping Port:
Shanghai
Lead Time:
15-30days

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Product Details

Description：

Maximize the service life of your Sany JS500 concrete mixer with our heavy-duty wear-resistant liner solution, meticulously engineered to endure rigorous sand and gravel abrasion in demanding mixing operations. This complete protection package includes precision-cast left/right/center end liners, all forged from premium high-chromium cast iron (HRC58-62) to ensure exceptional impact and wear resistance. Featuring ISO-certified production standards, these liners achieve OEM-equivalent durability while effectively shielding against premature drum erosion. The upgraded arc geometry enhances aggregate mixing efficiency, reducing energy consumption by 12% versus conventional designs, with precision installation interfaces for perfect drum fitment and extended 30% operational lifespan compared to standard configurations.

Features and Advantages

Multi-Position Protection: Includes outer/inner end lining plate to form an armor for the mixer.

High-Chromium Cast Iron: HRC58-62 hardness demonstrate longer operational lifespan than conventional parts in abrasion environment.

Precision Manufacturing: Produced via lost foam casting (±0.5mm tolerance) and vertical flaskless molding lines for consistent quality.

Material Purity: Medium-frequency induction furnaces eliminate porosity defects.

Extended Lifespan: 30% longer service life compared to standard liners, reducing replacement frequency.

OEM-Compatible Fit: Engineered to match JS3000 mixer drum dimensions for seamless installation.

Heat Treatment Mastery: quenching and tempering to achieve the optional hardness.

Sustainable manufacturing: backed by 3 invention patents and 15 utility model certifications for technical exclusivity.

Production Line Capabilities

1、Vertical Flaskless Molding Line: Enables high-speed, large-batch production with minimal dimensional variance.

2、Lost Foam Casting: Delivers complex geometries and smooth surfaces for precise fitment.

3、Medium-Frequency Induction Furnace: Ensures uniform melting of high-chromium alloys (Cr content 15-28%).

Product Parameters:

model number		tensile strength σb/Mpa	tensile strength 0.2/Mpa	elongation(%)	Fyi
new model number	equal old model number	minimum value	minimum value	minimum value	HBS Brinell hardness(BHS)	main metallographic structure
QT400-18	QT40-17	400	250	18	130-180	ferritle
QT400-15	-	400	250	15	130-180	ferritle
QT450-10	QT42-10	450	310	10	160-210	ferritle
QT500-7	QT50-5	500	320	7	170-230	ferritle+pearlite
QT600-3	QT60-2	600	370	3	190-270	pearlite+ferritle
QT700-2	QT70-2	700	420	2	225-305	pearlite
QT800-2	QT80-2	800	480	2	245-335	pearliteor tempered structure
QT900-2	-	900	600	2	280-360	bainite or tempered martensite

	Chemical composition(Mass fraction)(%)
	C	Si	Mn	Cr	Mo	Ni	Cu	S	P
KmTBN14Cr2-DT	2.4~3.0	≤0.8	≤2.0	1.5-3.0	≤1.0	3.3~5.0	-	≤0.10	≤0.15
KmTBN14Cr2-GT	3.0~3.6	≤0.8	≤2.0	1.5-3.0	≤1.0	3.3~5.0	-	≤0.15	≤0.15
KmTBCr9Ni5	2.5~3.6	≤2.0	≤2.0	7.0-11.0	≤1.0	4.5~7.0	-	≤0.15	≤0.15
KmTBCr2	2.1~3.6	≤12	≤2.0	1.5~3.0	≤1.0	≤1.0	≤1.2	≤0.10	≤0.15
KmTBCr8	2.1~3.2	1.5~2.2	≤2.0	7.0~11,0	≤1.5	≤1.0	≤1.2	≤0.06	≤0.10
KmlBCr12	2.0~3.3	≤1.5	≤2.0	11.0~14.0	≤3.0	≤2.5	≤1.2	≤0.06	≤0.10
KmTBCr15Mo	2.0~3.3	≤1.2	≤2.0	14.0~18.0	≤3.0	≤2.5	≤1.2	≤0.06	≤0.10
KmTBCr20Mo	2.0~3.3	≤1.2	≤2.0	18.0~23.0	≤3.0	≤2.5	≤1.2	≤0.06	≤0.10
KmTBCr26	2.0~3.3	≤1.2	≤2.0	23.0~30.0	≤3.0	≤2.5	≤2.0	≤0.06	≤0.1

model number	equal old model number	Chemical composition(Mass fraction)(%)					Residual element
model number	equal old model number	C≤	Si≤	Mn≤	S≤	P≤	Residual element
ZG200-400	2G15	0.20	0.50	0.80	0.04	0.04	Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00
ZG230-450	ZG25	0.30	0.50	0.90	0.04	0.04	Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00
ZG270-500	ZG35	0.40	0.50	0.90	0.04	0.04	Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00
ZG310-570	2G45	0.50	0.60	0.90	0.04	0.04	Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00
ZG340-640	ZG55	0.60	0.60	0.90	0.04	0.04	Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00

Packaging & Shipment

FAQ

1.Q: Could you introduce your company’s business nature and production qualifications?
A: We are a professional manufacturer specializing in wear parts production with over two decades of industry expertise.

2.Q: How can we arrange a visit to your production facility?
A: We warmly welcome visits to our manufacturing base at any time. Our sales team will tailor a dedicated inspection itinerary for you.

3.Q: What core material systems do you utilize?
A: We employ engineered materials such as high-chromium cast iron, ductile cast iron, cast steel, and alloy steel. Material selection is scientifically optimized based on specific operational conditions and performance requirements.

4.Q: What payment methods do you support?
A: We accept international trade settlement methods including T/T and L/C. Flexible payment terms can be negotiated for long-term strategic partners.

5.Q: Do you offer customized branding services?
A: Yes, we provide end-to-end customization solutions covering industrial design, mold development, and product marking.

6.Q: How does your quality assurance system operate?
A: Our facility features professional-grade inspection equipment and a three-stage verification protocol: Incoming material inspection; Batch-specific process quality validation; Pre-shipment certification.