LBR-4020 Asphalt Mixer Liner - High-Chromium Composite Wear-Resistant Plate

Engineered specifically for LBR-4020 series asphalt batch plants, our high-chromium composite liners are designed to withstand the most severe abrasive and impact conditions in continuous hot mix production. Manufactured through our ISO 9001-certified production system, each liner is precision-cast using advanced lost-foam casting (EPC) and vertical flaskless molding technologies, achieving an exceptional material density of 99.8%. This process eliminates micro-porosity and ensures structural integrity under extreme thermal cycling and abrasive loads, significantly extending service life by up to 50% compared to conventional liners.

The liner features our proprietary high-chromium composite alloy (with 28-32% chromium content), enhanced with strategic additions of molybdenum and vanadium. These are refined in medium-frequency induction furnaces to create a uniform carbide network, achieving an optimized surface hardness of 58-64 HRC. This advanced metallurgical structure provides superior resistance to both abrasion and thermal fatigue. Independent tests verify that these liners can withstand over 300,000 tons of asphalt mixing while maintaining dimensional stability, thanks to a tensile strength of 455 N/mm² and an impact toughness of ≥7.5 J/cm².

Our digital manufacturing process incorporates Finite Element Analysis (FEA) to optimize the liner's geometry, ensuring perfect compatibility with the LBR-4020 mixer and reducing stress concentration by over 40%. The specialized wave-pattern design on the surface reduces material buildup by more than 60%, preventing asphalt agglomeration and maintaining optimal mixing efficiency. This combination of precision engineering and robust material science ensures reliable performance, reduces downtime for maintenance, and lowers the overall cost of ownership for your asphalt production operations.

• • Advanced Composite Structure: The high-chromium alloy (28-32% Cr) with molybdenum and vanadium additives ensures a hardness of 58-64 HRC, offering a balanced resistance to both severe abrasion and impact forces in asphalt mixing.

  • Precision Casting Technology: Our lost-foam casting (EPC) and vertical flaskless molding lines achieve a material density of 99.8%, eliminating defects and guaranteeing structural integrity for a longer operational lifespan.
  • Proven Extended Service Life: Independently verified to handle over 300,000 tons of asphalt mixing, providing up to a 50% longer service life compared to standard liners, which reduces replacement frequency and downtime.

 

• • Optimized Thermal Stability: The refined metallographic structure maintains dimensional stability and mechanical properties under continuous high-temperature operation, resisting deformation and thermal fatigue.

  • Anti-Adhesion Surface Design: The proprietary wave-pattern surface effectively reduces asphalt material buildup by over 60%, ensuring consistent mixing efficiency and reducing cleaning effort.

  • Comprehensive Quality Assurance: Manufactured under ISO 9001 certified processes with complete material traceability, supported by technical data sheets and after-sales service.

1、Vertical Flaskless Molding Line: Enables high-speed, large-batch production with minimal dimensional variance.

1.Q: Could you introduce your company’s business nature and production qualifications?
A: A: We are a professional manufacturer specializing in high-wear-resistant alloy components. Our in-house casting and machining facilities ensure full control over quality, cost, and lead time.

2.Q: How can I place an order?

A: Simply share your requirements via email or through our online system. We’ll promptly prepare a proforma invoice (PI) with detailed pricing and delivery terms for your confirmation.

3.Q: What core material systems do you utilize?
A: We employ engineered materials such as high-chromium cast iron, ductile cast iron, cast steel, and alloy steel. Material selection is scientifically optimized based on specific operational conditions and performance requirements.

4.Q: What payment methods do you support?
A: We accept international trade settlement methods including T/T and L/C. Flexible payment terms can be negotiated for long-term strategic partners.

5.Q: Do you offer customized branding services?
A: Yes, we provide end-to-end customization solutions covering industrial design, mold development, and product marking.

6.Q: How does your quality assurance system operate?
A: Our facility features professional-grade inspection equipment and a three-stage verification protocol: Incoming material inspection; Batch-specific process quality validation; Pre-shipment certification.