Products

JS1000 Concrete Mixer Wear Parts Liner Set

High Quality Blade for Zoomlion JS1000 Concrete Mixer

Brand:
ZOOMLION
Order(MOQ):
1000kg
Goods Stock:
1000
Payment:
T/T, L/C, Paypal, Western Union
Market Price:
$1.8
Price:
$1.98/1000kg
Price Range:
5000 - 10000/$1.93
Price Range:
1000 - 5000/$1.96
Product Origin:
Anhui
Color:
Customized
Shipping Port:
Shanghai
Lead Time:
15-30days

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Product Details

Description：

Zoomlion JS1000 Concrete Mixer Blades are engineered with high-wear-resistant alloy cast iron material through advanced heat treatment processes and scientific structural design. This design enables rapid material circulation through combined pushing, kneading, and compressing actions, reducing homogeneous mixing time for ordinary concrete to 20 seconds while improving efficiency by over 20% compared to conventional models. Optimized flow trajectory minimizes abrasive impact from aggregates, working synergistically with trapezoidal liners to form a coordinated wear-resistant system. With proper maintenance, these blades demonstrate exceptional durability, sustaining over 60,000 mixing cycles. The precision-cast surface treatment, combined with the mixer's low volumetric utilization design, ensures reliable performance in both high-wear scenarios with dry concrete and gentle mixing requirements for lightweight aggregate concrete. This dual capability reduces energy consumption by 15% while maintaining consistent mixing quality.

Features and Advantages

Enhanced Mixing Efficiency: Includes return/feed blade to enhanced mixing efficiency.

High-Chromium Cast Iron: HRC58-62 ensures exceptional resistance to sand, gravel, and concrete abrasion.

Precision Manufacturing: Advanced lost foam casting proess ensures ±0.5mm dimensional accuracy.

Material Purity: Medium-frequency induction furnaces ensures metallurgical integrity for enhanced wear resistance.

Extended Lifespan: Zhongrun optimizes the alloy formula to achieve greater wear resistance.

OEM-Compatible Fit: Engineered to match zoomlion twin shaft mixer mixing mission,delivering superior performance and longevity.

Low-Carbon Footprint: Lightweight design reduce CO2 emissions by 15% per ton to product certified by ISO45001.

Sustainable manufacturing: 90%+alloy content is reuseable via remelting.

Production Line Capabilities

1、Vertical Flaskless Molding Line: Enables high-speed, large-batch production with minimal dimensional variance.

2、Lost Foam Casting: Delivers complex geometries and smooth surfaces for precise fitment.

3、Medium-Frequency Induction Furnace: Ensures uniform melting of high-chromium alloys (Cr content 15-28%).

Product Parameters:

model number		tensile strength σb/Mpa	tensile strength 0.2/Mpa	elongation(%)	Fyi
new model number	equal old model number	minimum value	minimum value	minimum value	HBS Brinell hardness(BHS)	main metallographic structure
QT400-18	QT40-17	400	250	18	130-180	ferritle
QT400-15	-	400	250	15	130-180	ferritle
QT450-10	QT42-10	450	310	10	160-210	ferritle
QT500-7	QT50-5	500	320	7	170-230	ferritle+pearlite
QT600-3	QT60-2	600	370	3	190-270	pearlite+ferritle
QT700-2	QT70-2	700	420	2	225-305	pearlite
QT800-2	QT80-2	800	480	2	245-335	pearliteor tempered structure
QT900-2	-	900	600	2	280-360	bainite or tempered martensite

	Chemical composition(Mass fraction)(%)
	C	Si	Mn	Cr	Mo	Ni	Cu	S	P
KmTBN14Cr2-DT	2.4~3.0	≤0.8	≤2.0	1.5-3.0	≤1.0	3.3~5.0	-	≤0.10	≤0.15
KmTBN14Cr2-GT	3.0~3.6	≤0.8	≤2.0	1.5-3.0	≤1.0	3.3~5.0	-	≤0.15	≤0.15
KmTBCr9Ni5	2.5~3.6	≤2.0	≤2.0	7.0-11.0	≤1.0	4.5~7.0	-	≤0.15	≤0.15
KmTBCr2	2.1~3.6	≤12	≤2.0	1.5~3.0	≤1.0	≤1.0	≤1.2	≤0.10	≤0.15
KmTBCr8	2.1~3.2	1.5~2.2	≤2.0	7.0~11,0	≤1.5	≤1.0	≤1.2	≤0.06	≤0.10
KmlBCr12	2.0~3.3	≤1.5	≤2.0	11.0~14.0	≤3.0	≤2.5	≤1.2	≤0.06	≤0.10
KmTBCr15Mo	2.0~3.3	≤1.2	≤2.0	14.0~18.0	≤3.0	≤2.5	≤1.2	≤0.06	≤0.10
KmTBCr20Mo	2.0~3.3	≤1.2	≤2.0	18.0~23.0	≤3.0	≤2.5	≤1.2	≤0.06	≤0.10
KmTBCr26	2.0~3.3	≤1.2	≤2.0	23.0~30.0	≤3.0	≤2.5	≤2.0	≤0.06	≤0.1

model number	equal old model number	Chemical composition(Mass fraction)(%)					Residual element
model number	equal old model number	C≤	Si≤	Mn≤	S≤	P≤	Residual element
ZG200-400	2G15	0.20	0.50	0.80	0.04	0.04	Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00
ZG230-450	ZG25	0.30	0.50	0.90	0.04	0.04	Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00
ZG270-500	ZG35	0.40	0.50	0.90	0.04	0.04	Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00
ZG310-570	2G45	0.50	0.60	0.90	0.04	0.04	Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00
ZG340-640	ZG55	0.60	0.60	0.90	0.04	0.04	Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00

Packaging & Shipment

FAQ

1.Q: Could you introduce your company’s business nature and production qualifications?
A: We are a professional manufacturer specializing in wear parts production with over two decades of industry expertise.

2.Q: How can we arrange a visit to your production facility?
A: We warmly welcome visits to our manufacturing base at any time. Our sales team will tailor a dedicated inspection itinerary for you.

3.Q: What core material systems do you utilize?
A: We employ engineered materials such as high-chromium cast iron, ductile cast iron, cast steel, and alloy steel. Material selection is scientifically optimized based on specific operational conditions and performance requirements.

4.Q: What payment methods do you support?
A: We accept international trade settlement methods including T/T and L/C. Flexible payment terms can be negotiated for long-term strategic partners.

5.Q: Do you offer customized branding services?
A: Yes, we provide end-to-end customization solutions covering industrial design, mold development, and product marking.

6.Q: How does your quality assurance system operate?
A: Our facility features professional-grade inspection equipment and a three-stage verification protocol: Incoming material inspection; Batch-specific process quality validation; Pre-shipment certification.