Specifically designed for high-wear zones, this plate integrates primary chromium carbides within a tough martensitic matrix, offering unmatched wear life in demanding applications like granite or basalt concrete mixes.
Order(MOQ):
1000kgGoods Stock:
1000Payment:
T/T, L/C, Paypal, Western UnionMarket Price:
$2Price:
$1.7/1000kgPrice Range:
5000 - 10000/$1.65Price Range:
1000 - 5000/$1.68Product Origin:
AnhuiColor:
CustomizedShipping Port:
ShanghaiLead Time:
15-30days| Description： |
Frustrated by liner plates that disintegrate in 3 months with abrasive granite concrete? Each premature replacement wastes $2,200+ in labor/parts and forces batch plant shutdowns. Standard ‘high-chrome’ alloys lack true carbide reinforcement. Engineered for Extreme Concrete Abrasion! Maximize your TEKA mixer’s operational life with our 28% Chrome Carbide Enhanced Bottom Liner Plate. Specifically designed for high-wear zones, this plate integrates primary chromium carbides within a tough martensitic matrix, offering unmatched wear life in demanding applications like granite or basalt concrete mixes.
Advanced Material Science: Core composition features 28% minimum Chromium content with high-density primary chromium carbides (HV 1600+) – the gold standard for severe abrasion resistance.
Superior Hardness Profile: Achieves a uniform hardness of HRC 60-63 throughout the critical wear surface via controlled quenching and tempering processes.
Proven Wear Metrics: Independently tested to exhibit ≤ 0.8g weight loss, 35% better than standard high-chrome alternatives.
Enhanced Impact Strength: Optimized carbon content and heat treatment ensure ≥ 12 Joules Charpy impact toughness, resisting chipping and fracture under shock loads.
Application Specific: Ideal for TEKA mixers processing high-abrasive aggregates (quartz content > 60%) or operating in continuous batching plants.
| Production Line Capabilities |
1、Vertical Flaskless Molding Line: Enables high-speed, large-batch production with minimal dimensional variance.
2、Lost Foam Casting: Delivers complex geometries and smooth surfaces for precise fitment.
3、Medium-Frequency Induction Furnace: Ensures uniform melting of high-chromium alloys (Cr content 15-28%).
| Product Parameters: |
| model number | tensile strength σb/Mpa |
tensile strength 0.2/Mpa |
elongation(%) | Fyi | ||
| new model number | equal old model number | minimum value | minimum value | minimum value | HBS Brinell hardness(BHS) |
main metallographic structure |
| QT400-18 | QT40-17 | 400 | 250 | 18 | 130-180 | ferritle |
| QT400-15 | - | 400 | 250 | 15 | 130-180 | ferritle |
| QT450-10 | QT42-10 | 450 | 310 | 10 | 160-210 | ferritle |
| QT500-7 | QT50-5 | 500 | 320 | 7 | 170-230 | ferritle+pearlite |
| QT600-3 | QT60-2 | 600 | 370 | 3 | 190-270 | pearlite+ferritle |
| QT700-2 | QT70-2 | 700 | 420 | 2 | 225-305 | pearlite |
| QT800-2 | QT80-2 | 800 | 480 | 2 | 245-335 | pearliteor tempered structure |
| QT900-2 | - | 900 | 600 | 2 | 280-360 | bainite or tempered martensite |
| Chemical composition(Mass fraction)(%) | |||||||||
| C | Si | Mn | Cr | Mo | Ni | Cu | S | P | |
| KmTBN14Cr2-DT | 2.4~3.0 | ≤0.8 | ≤2.0 | 1.5-3.0 | ≤1.0 | 3.3~5.0 | - | ≤0.10 | ≤0.15 |
| KmTBN14Cr2-GT | 3.0~3.6 | ≤0.8 | ≤2.0 | 1.5-3.0 | ≤1.0 | 3.3~5.0 | - | ≤0.15 | ≤0.15 |
| KmTBCr9Ni5 | 2.5~3.6 | ≤2.0 | ≤2.0 | 7.0-11.0 | ≤1.0 | 4.5~7.0 | - | ≤0.15 | ≤0.15 |
| KmTBCr2 | 2.1~3.6 | ≤12 | ≤2.0 | 1.5~3.0 | ≤1.0 | ≤1.0 | ≤1.2 | ≤0.10 | ≤0.15 |
| KmTBCr8 | 2.1~3.2 | 1.5~2.2 | ≤2.0 | 7.0~11,0 | ≤1.5 | ≤1.0 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmlBCr12 | 2.0~3.3 | ≤1.5 | ≤2.0 | 11.0~14.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmTBCr15Mo | 2.0~3.3 | ≤1.2 | ≤2.0 | 14.0~18.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmTBCr20Mo | 2.0~3.3 | ≤1.2 | ≤2.0 | 18.0~23.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmTBCr26 | 2.0~3.3 | ≤1.2 | ≤2.0 | 23.0~30.0 | ≤3.0 | ≤2.5 | ≤2.0 | ≤0.06 | ≤0.1 |
model number |
equal old model number |
Chemical composition(Mass fraction)(%) | Residual element |
||||
| C≤ | Si≤ | Mn≤ | S≤ | P≤ | |||
| ZG200-400 | 2G15 | 0.20 | 0.50 | 0.80 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG230-450 | ZG25 | 0.30 | 0.50 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG270-500 | ZG35 | 0.40 | 0.50 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG310-570 | 2G45 | 0.50 | 0.60 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG340-640 | ZG55 | 0.60 | 0.60 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| Packaging & Shipment |
| FAQ |
1.Q: Could you introduce your company’s business nature and production qualifications?
A: We are a professional manufacturer specializing in wear parts production with over two decades of industry expertise.
2.Q: How can we arrange a visit to your production facility?
A: We warmly welcome visits to our manufacturing base at any time. Our sales team will tailor a dedicated inspection itinerary for you.
3.Q: What core material systems do you utilize?
A: We employ engineered materials such as high-chromium cast iron, ductile cast iron, cast steel, and alloy steel. Material selection is scientifically optimized based on specific operational conditions and performance requirements.
4.Q: What payment methods do you support?
A: We accept international trade settlement methods including T/T and L/C. Flexible payment terms can be negotiated for long-term strategic partners.
5.Q: Do you offer customized branding services?
A: Yes, we provide end-to-end customization solutions covering industrial design, mold development, and product marking.
6.Q: How does your quality assurance system operate?
A: Our facility features professional-grade inspection equipment and a three-stage verification protocol: Incoming material inspection; Batch-specific process quality validation; Pre-shipment certification.
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