Our Ultra-Wear-Resistant DEX Mixer Liners for DMS Series are engineered to deliver unmatched durability and performance in the most demanding concrete mixing environments. Manufactured using our state-of-the-art lost foam casting (EPC) and vertical flaskless molding production lines, these liners achieve exceptional material purity and structural integrity.
Brand:
DEXOrder(MOQ):
1000kgGoods Stock:
1000Payment:
T/T, L/C, Paypal, Western UnionMarket Price:
$2Price:
$1.7/1000kgPrice Range:
1000 - 5000/$1.68Price Range:
5000 - 10000/$1.65Product Origin:
AnhuiColor:
CustomizedShipping Port:
ShanghaiLead Time:
15-30days| Description： |
Our Ultra-Wear-Resistant DEX Mixer Liners for DMS Series are engineered to deliver unmatched durability and performance in the most demanding concrete mixing environments. Manufactured using our state-of-the-art lost foam casting (EPC) and vertical flaskless molding production lines, these liners achieve exceptional material purity and structural integrity. The ISO 9001-certified process ensures every liner meets rigorous quality standards, with medium-frequency induction furnace refining creating a perfectly homogeneous high-chromium alloy (31-34% Cr content) that delivers consistent 65-69 HRC surface hardness. These custom-engineered liners are specifically designed for perfect compatibility with DEX DMS series mixers, featuring precision mounting points that ensure seamless installation without modification requirements. Through digital energy management and advanced kinematic simulation, we've optimized the liner profile to reduce power consumption by up to 22% while increasing mixing efficiency. The proprietary alloy formulation, enhanced with tungsten and titanium additives, creates a dense network of micro-carbides that provide 3.8x better abrasion resistance than standard liners, significantly extending service life while reducing maintenance downtime. Backed by our 40 years of industry expertise, we provide comprehensive technical support including digital wear monitoring templates and lifecycle optimization consulting. Third-party testing verifies these liners withstand over 45,000 mixing cycles even with highly abrasive aggregates, making them the ideal choice for commercial batching plants seeking to maximize operational efficiency and minimize cost per cubic meter of concrete produced.
Ultra-Dense Metallurgy: Vertical flaskless molding achieves 0.2% porosity for 3.1x crack resistance
Carbon Footprint Tracking: ISO 14001-compliant production with energy recovery systems.
Perfect DMS Model Integration: Every liner is engineered from original drum specifications, guaranteeing a seamless fit for DEX DMS mixers with bolt-hole alignment within ±0.2mm, enabling hassle-free, drop-in replacement without downtime for modifications.
Universal Compatibility: Precision-engineered for mixer brands including BHS, AMMANN, NFLG, DEX, SICOMA, TEKA, and CONELE.
Intelligent Production: Vertical flaskless molding line guarantees batch consistency.
| Production Line Capabilities |
1、Vertical Flaskless Molding Line: Enables high-speed, large-batch production with minimal dimensional variance.
2、Lost Foam Casting: Delivers complex geometries and smooth surfaces for precise fitment.
3、Medium-Frequency Induction Furnace: Ensures uniform melting of high-chromium alloys (Cr content 15-28%).
| Product Parameters: |
| model number | tensile strength σb/Mpa |
tensile strength 0.2/Mpa |
elongation(%) | Fyi | ||
| new model number | equal old model number | minimum value | minimum value | minimum value | HBS Brinell hardness(BHS) |
main metallographic structure |
| QT400-18 | QT40-17 | 400 | 250 | 18 | 130-180 | ferritle |
| QT400-15 | - | 400 | 250 | 15 | 130-180 | ferritle |
| QT450-10 | QT42-10 | 450 | 310 | 10 | 160-210 | ferritle |
| QT500-7 | QT50-5 | 500 | 320 | 7 | 170-230 | ferritle+pearlite |
| QT600-3 | QT60-2 | 600 | 370 | 3 | 190-270 | pearlite+ferritle |
| QT700-2 | QT70-2 | 700 | 420 | 2 | 225-305 | pearlite |
| QT800-2 | QT80-2 | 800 | 480 | 2 | 245-335 | pearliteor tempered structure |
| QT900-2 | - | 900 | 600 | 2 | 280-360 | bainite or tempered martensite |
| Chemical composition(Mass fraction)(%) | |||||||||
| C | Si | Mn | Cr | Mo | Ni | Cu | S | P | |
| KmTBN14Cr2-DT | 2.4~3.0 | ≤0.8 | ≤2.0 | 1.5-3.0 | ≤1.0 | 3.3~5.0 | - | ≤0.10 | ≤0.15 |
| KmTBN14Cr2-GT | 3.0~3.6 | ≤0.8 | ≤2.0 | 1.5-3.0 | ≤1.0 | 3.3~5.0 | - | ≤0.15 | ≤0.15 |
| KmTBCr9Ni5 | 2.5~3.6 | ≤2.0 | ≤2.0 | 7.0-11.0 | ≤1.0 | 4.5~7.0 | - | ≤0.15 | ≤0.15 |
| KmTBCr2 | 2.1~3.6 | ≤12 | ≤2.0 | 1.5~3.0 | ≤1.0 | ≤1.0 | ≤1.2 | ≤0.10 | ≤0.15 |
| KmTBCr8 | 2.1~3.2 | 1.5~2.2 | ≤2.0 | 7.0~11,0 | ≤1.5 | ≤1.0 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmlBCr12 | 2.0~3.3 | ≤1.5 | ≤2.0 | 11.0~14.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmTBCr15Mo | 2.0~3.3 | ≤1.2 | ≤2.0 | 14.0~18.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmTBCr20Mo | 2.0~3.3 | ≤1.2 | ≤2.0 | 18.0~23.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmTBCr26 | 2.0~3.3 | ≤1.2 | ≤2.0 | 23.0~30.0 | ≤3.0 | ≤2.5 | ≤2.0 | ≤0.06 | ≤0.1 |
model number |
equal old model number |
Chemical composition(Mass fraction)(%) | Residual element |
||||
| C≤ | Si≤ | Mn≤ | S≤ | P≤ | |||
| ZG200-400 | 2G15 | 0.20 | 0.50 | 0.80 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG230-450 | ZG25 | 0.30 | 0.50 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG270-500 | ZG35 | 0.40 | 0.50 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG310-570 | 2G45 | 0.50 | 0.60 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG340-640 | ZG55 | 0.60 | 0.60 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| Packaging & Shipment |
| FAQ |
1.Q: Could you introduce your company’s business nature and production qualifications?
A: We are a professional manufacturer specializing in wear parts production with over two decades of industry expertise.
2.Q: How can we arrange a visit to your production facility?
A: We warmly welcome visits to our manufacturing base at any time. Our sales team will tailor a dedicated inspection itinerary for you.
3.Q: What core material systems do you utilize?
A: We employ engineered materials such as high-chromium cast iron, ductile cast iron, cast steel, and alloy steel. Material selection is scientifically optimized based on specific operational conditions and performance requirements.
4.Q: What payment methods do you support?
A: We accept international trade settlement methods including T/T and L/C. Flexible payment terms can be negotiated for long-term strategic partners.
5.Q: Do you offer customized branding services?
A: Yes, we provide end-to-end customization solutions covering industrial design, mold development, and product marking.
6.Q: How does your quality assurance system operate?
A: Our facility features professional-grade inspection equipment and a three-stage verification protocol: Incoming material inspection; Batch-specific process quality validation; Pre-shipment certification.
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