Precision-engineered for SDMIX KT10 series concrete mixers, our advanced carbide-reinforced blades deliver exceptional performance in the most demanding mixing environments.
Brand:
SDMIXOrder(MOQ):
1000kgGoods Stock:
1000Payment:
T/T, L/C, Paypal, Western UnionMarket Price:
$2Price:
$25.5/1000kgPrice Range:
1000 - 5000/$25Price Range:
5000 - 10000/$24.5Product Origin:
AnhuiColor:
CustomizedShipping Port:
ShanghaiLead Time:
15-30daysDescription: |
Precision-engineered for SDMIX KT10 series concrete mixers, our advanced carbide-reinforced blades deliver exceptional performance in the most demanding mixing environments. Manufactured through our ISO 9001:2015 certified production system, each blade is crafted using state-of-the-art lost foam casting (EPC) and vertical flaskless molding technology, achieving material purity levels of 99.8% that eliminate structural defects and ensure consistent operation under extreme conditions.
The blades feature our proprietary high-chromium alloy matrix (30-33% Cr content) with strategically dispersed tungsten carbide particles, creating a composite structure that achieves 60-66 HRC surface hardness. This unique material composition, refined in medium-frequency induction furnaces, provides 4.8x better wear resistance than conventional blades, significantly extending service intervals and reducing operational costs. Independent laboratory tests verify these blades maintain optimal performance through over 300,000 cubic meters of concrete mixing, representing a 55% lifespan improvement over standard components.
Our digital manufacturing platform ensures precise dimensional control, with each blade precision-machined to ±0.15mm tolerance for perfect KT10 series compatibility. The advanced metallographic structure (M7C3+M23C6 carbides in martensitic matrix) delivers exceptional mechanical properties, including 480 N/mm² tensile strength and impact toughness of 9 J/cm², ensuring reliable performance under heavy impact loads. The blade geometry is optimized through computational fluid dynamics to reduce power consumption by 22% while improving mixing efficiency.
Backed by comprehensive technical support and digital lifecycle management tools, these blades represent the forefront of wear solution technology for modern concrete production facilities.
Features and Advantages |
Advanced Alloy Composition - 24-28% chromium with molybdenum/titanium additives ensures 68 HRC hardness and superior abrasion resistance.
Superior Mechanical Properties - Tensile strength 450 N/mm² with impact toughness ≥ 8 J/cm² for reliable performance under heavy loads.
Optimized Geometry - engineered profile reduces power consumption by 20% while enhancing mixing efficiency.
Universal Compatibility: Precision-engineered for mixer brands including BHS, AMMANN, NFLG, DEX, SICOMA, TEKA, and CONELE.
Intelligent Production: Vertical flaskless molding line guarantees batch consistency.
Production Line Capabilities |
1、Vertical Flaskless Molding Line: Enables high-speed, large-batch production with minimal dimensional variance.
2、Lost Foam Casting: Delivers complex geometries and smooth surfaces for precise fitment.
3、Medium-Frequency Induction Furnace: Ensures uniform melting of high-chromium alloys (Cr content 15-28%).
Product Parameters: |
model number | tensile strength σb/Mpa |
tensile strength 0.2/Mpa |
elongation(%) | Fyi | ||
new model number | equal old model number | minimum value | minimum value | minimum value | HBS Brinell hardness(BHS) |
main metallographic structure |
QT400-18 | QT40-17 | 400 | 250 | 18 | 130-180 | ferritle |
QT400-15 | - | 400 | 250 | 15 | 130-180 | ferritle |
QT450-10 | QT42-10 | 450 | 310 | 10 | 160-210 | ferritle |
QT500-7 | QT50-5 | 500 | 320 | 7 | 170-230 | ferritle+pearlite |
QT600-3 | QT60-2 | 600 | 370 | 3 | 190-270 | pearlite+ferritle |
QT700-2 | QT70-2 | 700 | 420 | 2 | 225-305 | pearlite |
QT800-2 | QT80-2 | 800 | 480 | 2 | 245-335 | pearliteor tempered structure |
QT900-2 | - | 900 | 600 | 2 | 280-360 | bainite or tempered martensite |
Chemical composition(Mass fraction)(%) | |||||||||
C | Si | Mn | Cr | Mo | Ni | Cu | S | P | |
KmTBN14Cr2-DT | 2.4~3.0 | ≤0.8 | ≤2.0 | 1.5-3.0 | ≤1.0 | 3.3~5.0 | - | ≤0.10 | ≤0.15 |
KmTBN14Cr2-GT | 3.0~3.6 | ≤0.8 | ≤2.0 | 1.5-3.0 | ≤1.0 | 3.3~5.0 | - | ≤0.15 | ≤0.15 |
KmTBCr9Ni5 | 2.5~3.6 | ≤2.0 | ≤2.0 | 7.0-11.0 | ≤1.0 | 4.5~7.0 | - | ≤0.15 | ≤0.15 |
KmTBCr2 | 2.1~3.6 | ≤12 | ≤2.0 | 1.5~3.0 | ≤1.0 | ≤1.0 | ≤1.2 | ≤0.10 | ≤0.15 |
KmTBCr8 | 2.1~3.2 | 1.5~2.2 | ≤2.0 | 7.0~11,0 | ≤1.5 | ≤1.0 | ≤1.2 | ≤0.06 | ≤0.10 |
KmlBCr12 | 2.0~3.3 | ≤1.5 | ≤2.0 | 11.0~14.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
KmTBCr15Mo | 2.0~3.3 | ≤1.2 | ≤2.0 | 14.0~18.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
KmTBCr20Mo | 2.0~3.3 | ≤1.2 | ≤2.0 | 18.0~23.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
KmTBCr26 | 2.0~3.3 | ≤1.2 | ≤2.0 | 23.0~30.0 | ≤3.0 | ≤2.5 | ≤2.0 | ≤0.06 | ≤0.1 |
model number |
equal old model number |
Chemical composition(Mass fraction)(%) | Residual element |
||||
C≤ | Si≤ | Mn≤ | S≤ | P≤ | |||
ZG200-400 | 2G15 | 0.20 | 0.50 | 0.80 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
ZG230-450 | ZG25 | 0.30 | 0.50 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
ZG270-500 | ZG35 | 0.40 | 0.50 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
ZG310-570 | 2G45 | 0.50 | 0.60 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
ZG340-640 | ZG55 | 0.60 | 0.60 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
Packaging & Shipment |
FAQ |
1.Q: Could you introduce your company’s business nature and production qualifications?
A: A: We are a professional manufacturer specializing in high-wear-resistant alloy components. Our in-house casting and machining facilities ensure full control over quality, cost, and lead time.
2.Q: How can I place an order?
A: Simply share your requirements via email or through our online system. We’ll promptly prepare a proforma invoice (PI) with detailed pricing and delivery terms for your confirmation.
3.Q: What core material systems do you utilize?
A: We employ engineered materials such as high-chromium cast iron, ductile cast iron, cast steel, and alloy steel. Material selection is scientifically optimized based on specific operational conditions and performance requirements.
4.Q: What payment methods do you support?
A: We accept international trade settlement methods including T/T and L/C. Flexible payment terms can be negotiated for long-term strategic partners.
5.Q: Do you offer customized branding services?
A: Yes, we provide end-to-end customization solutions covering industrial design, mold development, and product marking.
6.Q: How does your quality assurance system operate?
A: Our facility features professional-grade inspection equipment and a three-stage verification protocol: Incoming material inspection; Batch-specific process quality validation; Pre-shipment certification.
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