Engineered specifically for SDMIX KT10 series concrete mixers, our precision-cast wear liners deliver exceptional durability and performance in heavy-duty mixing applications. Manufactured through our ISO 9001-certified production facilities, each liner undergoes advanced lost-foam casting (EPC) and vertical flaskless molding processes, achieving 99.6% material density that eliminates structural imperfections and ensures consistent performance under extreme abrasive conditions.
Brand:
SDMIXOrder(MOQ):
1000kgGoods Stock:
1000Payment:
T/T, L/C, Paypal, Western UnionMarket Price:
$2Price:
$1.7/1000kgPrice Range:
1000 - 5000/$1.68Price Range:
5000 - 10000/$1.65Product Origin:
AnhuiColor:
CustomizedShipping Port:
ShanghaiLead Time:
15-30days| Description： |
Engineered specifically for SDMIX KT10 series concrete mixers, our precision-cast wear liners deliver exceptional durability and performance in heavy-duty mixing applications. Manufactured through our ISO 9001-certified production facilities, each liner undergoes advanced lost-foam casting (EPC) and vertical flaskless molding processes, achieving 99.6% material density that eliminates structural imperfections and ensures consistent performance under extreme abrasive conditions. Our proprietary high-chromium alloy formulation, refined in medium-frequency induction furnaces, incorporates strategic additions of molybdenum and titanium to create a uniform carbide network with surface hardness of 64-68 HRC. This advanced metallurgical composition provides 4.1x better wear resistance than conventional liners, significantly reducing replacement frequency and maintenance costs. Independent testing verifies these liners withstand over 45,000 mixing cycles with abrasive concrete aggregates, delivering 60% longer service life compared to standard components. Digitally optimized through computational fluid dynamics and finite element analysis, the liner geometry ensures perfect compatibility with KT10 series mixers, reducing stress concentrations by 42% and improving mixing efficiency. Each liner is precision-machined to ±0.2mm tolerance, guaranteeing seamless installation without modifications. The proprietary wave-pattern design reduces concrete buildup by 58%, maintaining optimal mixing performance throughout the liner's operational lifespan. Backed by 20 years of industrial expertise, we provide comprehensive technical support including digital wear monitoring and lifecycle optimization tools. Our liners are specifically engineered for SDMIX KT10 series mixers, ensuring reliable performance in commercial concrete batching plants and large-scale construction projects.
| Features and Advantages |
Advanced Alloy Composition - 30-33% chromium with molybdenum/titanium additives ensures 68 HRC hardness and superior abrasion resistance.
Carbon Footprint Tracking: ISO 14001-compliant production with energy recovery systems.
Optimized Geometry - CFD-engineered profile reduces power consumption by 20% while enhancing mixing efficiency.
Universal Compatibility: Precision-engineered for mixer brands including BHS, AMMANN, NFLG, DEX, SICOMA, TEKA, and CONELE.
Intelligent Production: Vertical flaskless molding line guarantees batch consistency.
| Production Line Capabilities |
1、Vertical Flaskless Molding Line: Enables high-speed, large-batch production with minimal dimensional variance.
2、Lost Foam Casting: Delivers complex geometries and smooth surfaces for precise fitment.
3、Medium-Frequency Induction Furnace: Ensures uniform melting of high-chromium alloys (Cr content 15-28%).
| Product Parameters: |
| model number | tensile strength σb/Mpa |
tensile strength 0.2/Mpa |
elongation(%) | Fyi | ||
| new model number | equal old model number | minimum value | minimum value | minimum value | HBS Brinell hardness(BHS) |
main metallographic structure |
| QT400-18 | QT40-17 | 400 | 250 | 18 | 130-180 | ferritle |
| QT400-15 | - | 400 | 250 | 15 | 130-180 | ferritle |
| QT450-10 | QT42-10 | 450 | 310 | 10 | 160-210 | ferritle |
| QT500-7 | QT50-5 | 500 | 320 | 7 | 170-230 | ferritle+pearlite |
| QT600-3 | QT60-2 | 600 | 370 | 3 | 190-270 | pearlite+ferritle |
| QT700-2 | QT70-2 | 700 | 420 | 2 | 225-305 | pearlite |
| QT800-2 | QT80-2 | 800 | 480 | 2 | 245-335 | pearliteor tempered structure |
| QT900-2 | - | 900 | 600 | 2 | 280-360 | bainite or tempered martensite |
| Chemical composition(Mass fraction)(%) | |||||||||
| C | Si | Mn | Cr | Mo | Ni | Cu | S | P | |
| KmTBN14Cr2-DT | 2.4~3.0 | ≤0.8 | ≤2.0 | 1.5-3.0 | ≤1.0 | 3.3~5.0 | - | ≤0.10 | ≤0.15 |
| KmTBN14Cr2-GT | 3.0~3.6 | ≤0.8 | ≤2.0 | 1.5-3.0 | ≤1.0 | 3.3~5.0 | - | ≤0.15 | ≤0.15 |
| KmTBCr9Ni5 | 2.5~3.6 | ≤2.0 | ≤2.0 | 7.0-11.0 | ≤1.0 | 4.5~7.0 | - | ≤0.15 | ≤0.15 |
| KmTBCr2 | 2.1~3.6 | ≤12 | ≤2.0 | 1.5~3.0 | ≤1.0 | ≤1.0 | ≤1.2 | ≤0.10 | ≤0.15 |
| KmTBCr8 | 2.1~3.2 | 1.5~2.2 | ≤2.0 | 7.0~11,0 | ≤1.5 | ≤1.0 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmlBCr12 | 2.0~3.3 | ≤1.5 | ≤2.0 | 11.0~14.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmTBCr15Mo | 2.0~3.3 | ≤1.2 | ≤2.0 | 14.0~18.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmTBCr20Mo | 2.0~3.3 | ≤1.2 | ≤2.0 | 18.0~23.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
| KmTBCr26 | 2.0~3.3 | ≤1.2 | ≤2.0 | 23.0~30.0 | ≤3.0 | ≤2.5 | ≤2.0 | ≤0.06 | ≤0.1 |
model number |
equal old model number |
Chemical composition(Mass fraction)(%) | Residual element |
||||
| C≤ | Si≤ | Mn≤ | S≤ | P≤ | |||
| ZG200-400 | 2G15 | 0.20 | 0.50 | 0.80 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG230-450 | ZG25 | 0.30 | 0.50 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG270-500 | ZG35 | 0.40 | 0.50 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG310-570 | 2G45 | 0.50 | 0.60 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| ZG340-640 | ZG55 | 0.60 | 0.60 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
| Packaging & Shipment |
| FAQ |
1.Q: Could you introduce your company’s business nature and production qualifications?
A: We are a professional manufacturer specializing in wear parts production with over two decades of industry expertise.
2.Q: How can we arrange a visit to your production facility?
A: We warmly welcome visits to our manufacturing base at any time. Our sales team will tailor a dedicated inspection itinerary for you.
3.Q: What core material systems do you utilize?
A: We employ engineered materials such as high-chromium cast iron, ductile cast iron, cast steel, and alloy steel. Material selection is scientifically optimized based on specific operational conditions and performance requirements.
4.Q: What payment methods do you support?
A: We accept international trade settlement methods including T/T and L/C. Flexible payment terms can be negotiated for long-term strategic partners.
5.Q: Do you offer customized branding services?
A: Yes, we provide end-to-end customization solutions covering industrial design, mold development, and product marking.
6.Q: How does your quality assurance system operate?
A: Our facility features professional-grade inspection equipment and a three-stage verification protocol: Incoming material inspection; Batch-specific process quality validation; Pre-shipment certification.
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