Engineered for the rigorous demands of SDMIX KT30 series concrete mixers, our high-toughness alloy connectors are designed to withstand extreme dynamic loads and abrasive conditions.
Brand:
SDMIXOrder(MOQ):
1000kgGoods Stock:
1000Payment:
T/T, L/C, Paypal, Western UnionMarket Price:
$2Price:
$76/1000kgPrice Range:
5000 - 10000/$75Price Range:
1000 - 5000/$75.5Product Origin:
AnhuiColor:
CustomizedShipping Port:
ShanghaiLead Time:
15-30daysDescription: |
Engineered for the rigorous demands of SDMIX KT30 series concrete mixers, our high-toughness alloy connectors are designed to withstand extreme dynamic loads and abrasive conditions. Manufactured through ISO 9001-certified processes, each connector is precision-cast using advanced lost-foam (EPC) and vertical flaskless molding technologies, achieving a material density of 99.7% to eliminate micro-porosity and ensure structural integrity. The alloy composition, refined in medium-frequency induction furnaces, incorporates 24-32% chromium with strategic additions of vanadium and molybdenum, creating a uniform carbide network (M7C3 and MC carbides in martensitic matrix) that delivers a hardness of 60-65 HRC and tensile strength of 480 N/mm².
Independent testing verifies these connectors endure over 400,000 operational cycles — a 55% longer lifespan than conventional components — while maintaining impact toughness of ≥8.5 J/cm² and flexural strength of 650 N/mm². Optimized through finite element analysis (FEA), the geometry reduces stress concentrations by 50%, enhancing fatigue resistance in high-vibration environments. Each connector is CNC-machined to ±0.15mm tolerance for seamless integration with KT30 mixers, ensuring effortless installation and reliable power transmission. Backed by digital lifecycle management and technical support, these connectors minimize downtime and operational costs for industrial concrete batching plants.
Features and Advantages |
Impact-Optimized Design - Graduated hardness profile (59-66 HRC) provides balanced protection against impact and abrasive wear
Extended Operational Life - Verified performance exceeding 380,000 cubic meters with 57% lifespan improvement.
Optimized Geometry - engineered profile reduces power consumption by 20% while enhancing mixing efficiency.
Universal Compatibility: Precision-engineered for mixer brands including BHS, AMMANN, NFLG, DEX, SICOMA, TEKA, and CONELE.
Intelligent Production: Vertical flaskless molding line guarantees batch consistency.
Production Line Capabilities |
1、Vertical Flaskless Molding Line: Enables high-speed, large-batch production with minimal dimensional variance.
2、Lost Foam Casting: Delivers complex geometries and smooth surfaces for precise fitment.
3、Medium-Frequency Induction Furnace: Ensures uniform melting of high-chromium alloys (Cr content 15-28%).
Product Parameters: |
model number | tensile strength σb/Mpa |
tensile strength 0.2/Mpa |
elongation(%) | Fyi | ||
new model number | equal old model number | minimum value | minimum value | minimum value | HBS Brinell hardness(BHS) |
main metallographic structure |
QT400-18 | QT40-17 | 400 | 250 | 18 | 130-180 | ferritle |
QT400-15 | - | 400 | 250 | 15 | 130-180 | ferritle |
QT450-10 | QT42-10 | 450 | 310 | 10 | 160-210 | ferritle |
QT500-7 | QT50-5 | 500 | 320 | 7 | 170-230 | ferritle+pearlite |
QT600-3 | QT60-2 | 600 | 370 | 3 | 190-270 | pearlite+ferritle |
QT700-2 | QT70-2 | 700 | 420 | 2 | 225-305 | pearlite |
QT800-2 | QT80-2 | 800 | 480 | 2 | 245-335 | pearliteor tempered structure |
QT900-2 | - | 900 | 600 | 2 | 280-360 | bainite or tempered martensite |
Chemical composition(Mass fraction)(%) | |||||||||
C | Si | Mn | Cr | Mo | Ni | Cu | S | P | |
KmTBN14Cr2-DT | 2.4~3.0 | ≤0.8 | ≤2.0 | 1.5-3.0 | ≤1.0 | 3.3~5.0 | - | ≤0.10 | ≤0.15 |
KmTBN14Cr2-GT | 3.0~3.6 | ≤0.8 | ≤2.0 | 1.5-3.0 | ≤1.0 | 3.3~5.0 | - | ≤0.15 | ≤0.15 |
KmTBCr9Ni5 | 2.5~3.6 | ≤2.0 | ≤2.0 | 7.0-11.0 | ≤1.0 | 4.5~7.0 | - | ≤0.15 | ≤0.15 |
KmTBCr2 | 2.1~3.6 | ≤12 | ≤2.0 | 1.5~3.0 | ≤1.0 | ≤1.0 | ≤1.2 | ≤0.10 | ≤0.15 |
KmTBCr8 | 2.1~3.2 | 1.5~2.2 | ≤2.0 | 7.0~11,0 | ≤1.5 | ≤1.0 | ≤1.2 | ≤0.06 | ≤0.10 |
KmlBCr12 | 2.0~3.3 | ≤1.5 | ≤2.0 | 11.0~14.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
KmTBCr15Mo | 2.0~3.3 | ≤1.2 | ≤2.0 | 14.0~18.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
KmTBCr20Mo | 2.0~3.3 | ≤1.2 | ≤2.0 | 18.0~23.0 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
KmTBCr26 | 2.0~3.3 | ≤1.2 | ≤2.0 | 23.0~30.0 | ≤3.0 | ≤2.5 | ≤2.0 | ≤0.06 | ≤0.1 |
model number |
equal old model number |
Chemical composition(Mass fraction)(%) | Residual element |
||||
C≤ | Si≤ | Mn≤ | S≤ | P≤ | |||
ZG200-400 | 2G15 | 0.20 | 0.50 | 0.80 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
ZG230-450 | ZG25 | 0.30 | 0.50 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
ZG270-500 | ZG35 | 0.40 | 0.50 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
ZG310-570 | 2G45 | 0.50 | 0.60 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
ZG340-640 | ZG55 | 0.60 | 0.60 | 0.90 | 0.04 | 0.04 | Cr≤0.35,Ni≤0.30,Mo≤0.20,Cu≤0.30,v≤0.05;but Cr+Ni+Mo+Cu+v≤1.00 |
Packaging & Shipment |
FAQ |
1.Q: Could you introduce your company’s business nature and production qualifications?
A: A: We are a professional manufacturer specializing in high-wear-resistant alloy components. Our in-house casting and machining facilities ensure full control over quality, cost, and lead time.
2.Q: How can I place an order?
A: Simply share your requirements via email or through our online system. We’ll promptly prepare a proforma invoice (PI) with detailed pricing and delivery terms for your confirmation.
3.Q: What core material systems do you utilize?
A: We employ engineered materials such as high-chromium cast iron, ductile cast iron, cast steel, and alloy steel. Material selection is scientifically optimized based on specific operational conditions and performance requirements.
4.Q: What payment methods do you support?
A: We accept international trade settlement methods including T/T and L/C. Flexible payment terms can be negotiated for long-term strategic partners.
5.Q: Do you offer customized branding services?
A: Yes, we provide end-to-end customization solutions covering industrial design, mold development, and product marking.
6.Q: How does your quality assurance system operate?
A: Our facility features professional-grade inspection equipment and a three-stage verification protocol: Incoming material inspection; Batch-specific process quality validation; Pre-shipment certification.
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